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Detailed Rotor Balancing Process
Preparing the Necessary Tools
vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.
Sensor Installation
Mount the vibration transducers securely on the machine\’s housing where vibrations are most pronounced, typically near the bearings.
Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.
Software Startup
Initiate the Balanset program on your computer.
Configure the software for either single-plane or two-plane balancing, based on the rotor\’s characteristics and the desired outcome.
Taking Baseline Vibration Readings
Bring the rotor to its normal operating rotational frequency.
The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.
Mounting the Test Weight
Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Determining the Corrective Mass
Using the acquired measurements, the program automatically determines the required corrective weight\’s mass and angular position.
The results of the calculation are shown both numerically and visually through charts and graphs.
Installing the Correction Weight
Install the correction weight on the rotor according to the software\’s calculations.
Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.
Final Check and Balance Confirmation
Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.
If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
If the vibration level remains high, repeat the process with further weight adjustments.
Creating a Balancing Report
The balancing results are saved in the software\’s archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.
Final Recommendations
Verify the secure attachment of all balancing weights and measurement sensors.
Check that the rotor\’s rotation is smooth and free from undue noise or vibration.
If the rotor is part of a complex mechanism, verify the proper interaction of all its components.
This process allows for precise imbalance correction, reducing vibration and extending equipment life.
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